What happened to the LED Hour 100,000-Hour?



Long memories of LED lights will remember 50,000 hours or even 100,000 times that was printed on its & # 39; box. But when I went to a hard drive on the hard, b & # 39; It's the longest life I've found 25,000 hours. Others did not say just 7,500 or 15,000 hours. And yes, these are brand name bulbs from Cree and GE.

So what happened to the LED LED labels 100,000 hours? Was the original estimates just hopeful? Was it hype marketing? No, did not we know enough about becoming old LEDs to predict the useful life of the world?

I put these questions to the test. Come with me after breaking for some light bulb bundle backdrop (not a joke, a quarter that controls the life of the bulb), and for its to destroy new LED slabs to see why their life is wise in much lower than the original wave of LED motions.

Ghosts of Light Light Shopping Carts

There would be no talk of an incomplete light bulb without mentioning a Phoebus card, an international group that was created in 1924 by the leading manufacturers of light bombs in the world to to & # 39; deal with the bomber market. As discussed by Markus Krajewski in "The Great Lightbulb Conspiracy", the charitable division was marked for membership companies, a limited product, and organized a 1000 hour brib of life. The previous bulbs had been burned for 1,500-2,500 hours longer. Specifically designed to increase the quality, efficiency and light yield, the new 1,000 hour headquarters also provided many retailers. Archive documents show that important research has been spent to design shoes that lasted than 1,000 times set and no longer. It was not just a family light; Heavily influenced: first glazed lugs were lasting for three sets of products reduced to two, with a proposal to limit their lives to one set. Again, an increase in clarification was raised as a result. However, that last step would not have to reduce its life; roof, a clear increase but between 11% -16%, and a & # 39; sell duplication. This was about selling more drinks and drinks; do more money.

The scope of the production of output and life quota was included in a system of cash taxes, supported by GE patent ports. Testing was made from brooms from each producer, and punishments were made for a bulb to last well shorter or more than 1,000 hours. Phoebus continued to influence the market until the end of World War II. A quarter is often referred to as one of the first exemplars of planned insolvency: the production of reproductive material. The 2010 bulletin, "The Light bulb Conspiracy," analyzes the history of its & # 39; charter along with some of the more recent trigger situations. I'm thinking about what the merchants would be doing; Think of a bulb that is 100,000 times last? Not just 7,500?

Covered into a low shelf in the light of a hardware that was hard, there was a bit of lonely bombs; Waiting for some Luddite users. Boxing box, I read the time it was rated: 1,000 hours.

Life bulb measurement

What exactly does the box mean with a & # 39; life 1,000 times? This is a life based on the bulb rating (ARL) of bulb – is the time to save 50% of an original sample sample of bulbs (abbreviation B50). "Failure" means depending on the type of bit; We will analyze this in depth later. The definition of B50 showing common misunderstanding, that is, it would not have been a supplying star for his life. In fact, only half of them have passed so long, although this ranking does not tell you about discharging the failures around their. medium life.

Manufacturers make use of these ARL values ​​to estimate what years a bulb-based duration will continue to be based on; using their daily number of daily hours (usually 3). LED levers are less likely to be circulated through bicycle than they do; gutting, so the conversion is not just divide: years service = ARL / (3 * 365). For example, a half of 100,000-hour shoe yards were still in service after 91 years according to this enumeration. But this simple metric does not tell the whole story. The hidden mechanics of complex bullets and in particular differs from the famous criteria. To understand more, we need to divide light into bulb work inside.

Before I left her shop, I threw a few pamphlets in her & # 39; My cart until I saw out what was inside.

What's in a bulb? Let's Tear Some Apart!

Left to right: Teardown of GE 7,500 hours "Basic", GE 15,000 "Classic", and 25,000 hours Cree A19 LED.

There is more than a LED bulb that is just a LED. Institutions in our homes are often AC resources. LEDs require clean, stable DC sources, so there is a need to enter walks inside the AC mailboxes and then crack, and then limit the LED packages to the current. To find out how this is done, I broke three different A19 style bubbles: one from the GE "Basic" and "Classic" lines (7,500 and 15,000 hours), and Create a & # 39 ; offering 25,000 life.

GE Bulb Basic A19 (7,500 Hours assigned)

A Basic Basic A19 Bulb uses a visit from only SM2082D.

There is a plastic globe in this bulb that flows. PCB covers a aluminum world that carries eight LED packets and electronic power. The driver compiles the MB10F, an electronic electrolytic comparator for 105 C, and a continuous SM2082D driver. There are three answers to the PCB: one shoulder from the console when the bulb is away, and two others have a while; currently SM2082D position to 54 mA. In fact, it looks like it has been directly taken from the SM2082D archive.

Seven of the 3.5 x 2.8 mm LED packages show about 18 V of a page forward when directed by 50 mA, and & # 39; shows that there are six LED dances in a series. One LED on its # #; shows a fall of 9 V, so it only has three LED teams. All the LEDs, 45 seconds in total, are used in a series to fall around 135V.

GE Bulb A19 Classic (15,000 Hours specified)

When they say they are classical, they mean that. This chest is in a glass envelope just like blackwood, and as the old cloth, the glass is easy to remove with a casket. Instead of the tungsten filament, aluminum PCB is embedded into scratch bone. Sixteen of 3.5 x 2.8 mm LED packets are connected in a row on the table, each with a # 39; showing an advanced 9V voltage at 50 mA. So, there are 48 LEDs vs. 45 for their basic pamphlet, but only in so many packages – this is good for keeping the LED fountain cool.

This is a different difference with this bubble; stay longer that the driver's electricity is not connected to the terms of the LEDs; they are hidden on PCB separately in the scrub center. This will continue to & # 39; Rest of the heat parts with the LEDs. On the driver, PCB is a correct order of a bridge, a gradrol electrolytic football for 105 C, and IC SO-8. Interestingly, there is a metal oxide varistor in this bracket to ban. Although I can not verify what the house-designated driving center ("BYSACT"), there is a lack of any input entities on its & # 39; PCB shows that this is another linear provision.

Create A19 Bulb (25,000 Hours specified)

The creepy Cree has a widespread plastic fan as the GE Basic model. Inside, PCU has a larger aluminum (16) 3.5 x 2.8 mm LED packaging. Each LED will fall around 8.5 V at 50 mA, so there are 3 teams; Similar to the GE Classic bit, this is a using 48 LED dots. The LEDs are equipped as eight sections of two LEDs compatible, and thus the total reduction is around 68 V. The PCB LED is connected to a zinc hot aluminum with a thermal silicone company.

As with the GE Classic tool, the power-powered power of the PCB has a unique amount, which was finally erased from the LEDs. The IC driver of the SOT23-5 packaging is remarkably marked by "SaAOC", but Schottky's transformation presence and poorly confirmed Dona indicates that this is a converter power supply. The syringe compactor is the result of the aluminum electrolytic rating for 130 C.

There is not a lot going on, but what conclusions can we pull from the thumbnail of these three bribeans? It will help & # 39; Think about how they usually fail, and what are they doing? affect their lives.

"Outlast" LEDs Other Interests

Since there are several components in LED LEDs, it is natural to ask those who may be responsible for failure. The Scottish Government (DoE) lighting program supports the research and development of LED technologies, and their website has a lot of information on LED light systems. The Lifetime and Information Information System provides data on the failure of 5,400 outdoor lamps over 34 million hours of work. Interestingly, the LEDs do not count just 10% of the failures; Distribution of drivers, on the other hand, was responsible for almost 60% of the time. The rest of the failures were due to housing problems, and may not be as suitable for bulbs in internal use. This data shows that at least for a devastating failure (where the lamp is to turn off the light), to expand its life; means to develop solar power.

Find the shorter link: interest

The life of a bulb (or power supply) can not be longer than one of its components. Among the parts found within the bulb, two people stand out as life-makers: half-lovers and electrolytic footballers. These two parts suffer from a high temperature level of failure. The usual model for this effect, based on the Arrhenius agreement, It is expected that life for every 10 Celsius levels will decrease in temperature, at least over a limited range.

The two bowls that stay longer are & # 39; Using double packs to carry the same number of LEDs as the GE Basic lamp, reducing the thermal heating to their own heating areas, reduce the temperature. These shoes also generate up-to-date drive-to-power drive on individual PCBs from the LEDs to keep them cool. Finally, the 25,000 hour Cream cooker uses the electrolytic comparator for 130 C instead of the 105 C brackets in the other two. For equivalent operating temperatures, this could increase the life expected by the supervisor by five. Perhaps each of these steps can contribute to & # 39; eliminating disaster failure to summit, and due to the longer term assessed.

But when it comes to the LEDs itself, there are more than life-long estimates rather than predicting a crash accident.

Just Fade Away

Like the soldiers in the famous Douglas MacArthur line, old LEDs do not die, they just do not; chipping away. We all know what the failure of winding lamps is: one second it is clear burning; The next thing, it is not (and every time again, you will hear a pop after a wild downturn when the filament that has been released will be inserted inside the top ). Power supply, LEDs are usually not a n; failing with so many drops. Instead, they lose clarity gradually as they are at age. In light industry, this is called a lumen depreciation, and it is a separate concealed mode of the disruption failure we will; usually think.

As it happens, lumen is reduced to & # 39; to big slabs too. At the end of the life of 1,000 hours, the product has usually dropped by 10-15%, but never known. With LEDs, its impact is significantly worse, and the product is a bit worse; Increase the age of the device. At any time, the LED is now not sufficient enough to achieve its original purpose, although it is not burned out. Research says that a & # 39; Most consumers fall slightly by 30% in light levels; so the business is defined on L70, The time the product has dropped to 70% of its first level, as a starting point for life-to-life; LED leaflet. Based on how it is considered, this measure is usually referred to as B50-L70, the point at which 50% of an original sample of columns will store 70% of their desired produce.

Changes are likely to occur but it is incompatible

Something else happens like phosphorus-based white LED age: they change color. The US DoE Report on LED Lightweight Relief: The effect of the Shift color that defines four color (blue, yellow, red, and green) images shown in LED lamps, although the yellow movement is affecting high-power LEDs. This moving product of light products comes from phosphorus separation, separation, and thermal effects, since the digestion temperature is higher than the LED connection and 30 C – 50 C. It is a problem moderate and predict color movement in LEDs. of the devices that have not yet been fully understood. As a result, standards have not yet been established for accelerated tests or color sustainability over time.

At the end, these effects can be as harmful to their work; bombs as a major failure. Because lumen and color shift in time are reduced, the LEDs are not ineffective, it may not be aware that makers are planting long-term electric animals. It is possible that the longer life types we can see on the shoes that are currently just a & # 39; demonstrate a better understanding of the performance of some of the LED technology already over time.

Lumen in the Chicken Depression

LED-led LED guide (left) vs. bulb is used unusually (right) after 8+ years.

I saw diminishing lumen and moving color today. In June 2010, I replaced a total of 65 hydro-electric turbines around PAR30 in our kitchen with LED Equalities. At the same time, I replaced three lights in another room with LED slabs likewise. These three shoes do not see much less use, so preparing for this article, I took a stomach from every place and put me side by side to find out if I would the difference in the product. The flat light fittings are in the same two rooms, so I expect the bullets to be exposed to the like temperature then: no change should be any change only. The results were terrible. Since these two bombs were in different rooms, I never saw them side by side, so I did not see how badly & # 39; There was a lumen reduction and color change. Certainly, I knew they were tired and shorter than when I installed them, but they did not know it was bad.

These buckles were advertised with 30,000 hours. I estimate the total use of 15,000-20,000 hours. During the 8½ years they were in service, one of them failed completely. Instead of sending a & # 39; A new dish that would correspond to the color of the old ones (or replace them all), I left that vessel empty.

In a hard-chain shop, I was aware of new 9-watt BR30 LED leaflets for $ 5. The PAR30 pieces I bought in 2010 were $ 45 and a & # 39; throwing 11 watts. Early calculations say that the old wattower paid for themselves more than three times in electrical savings compared to the locks that put their place, and the amount of carbon into the atmosphere. They may still continue to & # 39; burn for a further 15,000 times, but after placing a weight on the average yield and its; cost to make better, more effective versions, I am back back to the shop.

Making a Ring about all

This bulb has been burned for more than 1 million hours.

I have looked at some of the technical issues in LED light. In fact, there is more in a LED to life bulb – a color qualification and a signing record (CRI) should affect any purchasing decision. There are a number of larger problems, including economic issues and sustainability. Some of these are given in article J.B. MacKinnon, 2016, The L.E.D. Quandary: Why is not this like "finally taken", in the New Yorker.

Of course, it is moving away from bulbs that are in a position; move to more efficient lights, but we need 100,000 hour bulbs in the & # 39; first place. Life leaflets are even 7,500 hours long compared to the speed of progress in light technology. Does it make sense of expensive shoes to live today, Better, cheaper, more effective ones may be available in the future?

The oldest oldest vessel still known as Bomble the Centennial (click to see a webcam of the lamp) is a small leaflet with semi-carbon which was largely burned by 1901 – more than 1 million hours. In the current state, it will throw as much light as a modern 4-watt. Would it be sensible to pay a price for a "million hourly beat" so at the beginning of the 20th century if we were going to; Introducing the advances that will come into the next 117 years?

The new $ 5 BR30 mirrors that I put in the kitchen are extremely clear and rigid: medium-level exams show that the illuminance is over 60% higher. In addition, they are more than paying themselves in electrical savings compared to old, ineffective LED put bulbs instead.


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